Wednesday, October 23, 2019

Outer layer

This part of the roof shows great variation dependent upon the availability of material. In vernacular architecture, roofing material is often vegetation, such as thatches, the most durable being sea grass with a life of perhaps 40 years. In many Asian countries bamboo is used both for the supporting structure and the outer layer where split bamboo stems are laid turned alternately and overlapped. In areas with an abundance of timber, wooden shingles and boards are used, while in some countries the bark of certain trees can be peeled off in thick, heavy sheets and used for roofing.
The 20th century saw the manufacture of composition asphalt shingles which can last from a thin 20-year shingle to the thickest which are limited lifetime shingles, the cost depending on the thickness and durability of the shingle. When a layer of shingles wears out, they are usually stripped, along with the underlay and roofing nails, allowing a new layer to be installed. An alternative method is to install another layer directly over the worn layer. While this method is faster, it does not allow the roof sheathing to be inspected and water damage, often associated with worn shingles, to be repaired. Having multiple layers of old shingles under a new layer causes roofing nails to be located further from the sheathing, weakening their hold. The greatest concern with this method is that the weight of the extra material could exceed the dead load capacity of the roof structure and cause collapse. Because of this, jurisdictions that use the International Building Code prohibit the installation of new roofing on top of an existing roof that has two or more applications of any type of roof covering; the existing roofing material must be removed before installing a new roof.
Slate is an ideal, and durable material, while in the Swiss Alps roofs are made from huge slabs of stone, several inches thick. The slate roof is often considered the best type of roofing. A slate roof may last 75 to 150 years, and even longer. However, slate roofs are often expensive to install – in the USA, for example, a slate roof may have the same cost as the rest of the house. Often, the first part of a slate roof to fail is the fixing nails; they corrode, allowing the slates to slip. In the UK, this condition is known as "nail sickness". Because of this problem, fixing nails made of stainless steel or copper are recommended, and even these must be protected from the weather.
Asbestos, usually in bonded corrugated panels, has been used widely in the 20th century as an inexpensive, non-flammable roofing material with excellent insulating properties. Health and legal issues involved in the mining and handling of asbestos products means that it is no longer used as a new roofing material. However, many asbestos roofs continue to exist, particularly in South America and Asia.
Roofs made of cut turf (modern ones known as green roofs, traditional ones as sod roofs) have good insulating properties and are increasingly encouraged as a way of "greening" the Earth. Adobe roofs are roofs of clay, mixed with binding material such as straw or animal hair, and plastered on lathes to form a flat or gently sloped roof, usually in areas of low rainfall.
In areas where clay is plentiful, roofs of baked tiles have been the major form of roofing. The casting and firing of roof tiles is an industry that is often associated with brickworks. While the shape and color of tiles was once regionally distinctive, now tiles of many shapes and colors are produced commercially, to suit the taste and pocketbook of the purchaser.
Sheet metal in the form of copper and lead has also been used for many hundreds of years. Both are expensive but durable, the vast copper roof of Chartres Cathedral, oxidized to a pale green color, having been in place for hundreds of years. Lead, which is sometimes used for church roofs, was most commonly used as flashing in valleys and around chimneys on domestic roofs, particularly those of slate. Copper was used for the same purpose.
In the 19th century, iron, electroplated with zinc to improve its resistance to rust, became a light-weight, easily transported, waterproofing material. Its low cost and easy application made it the most accessible commercial roofing, worldwide. Since then, many types of metal roofing have been developed. Steel shingle or standing-seam roofs last about 50 years or more depending on both the method of installation and the moisture barrier (underlayment) used and are between the cost of shingle roofs and slate roofs. In the 20th century a large number of roofing materials were developed, including roofs based on bitumen (already used in previous centuries), on rubber and on a range of synthetics such as thermoplastic and on fiberglass.

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